+919994441809
** Eco Piens - Exports Areca Palm Leaf Plates Manufacturer in India **
chandru@ecopiens.com

Manufacturing Process

As an Areca leaf product manufacturer, we are dedicated to producing goods that meet international quality standards. Our optimized manufacturing process ensures hygienic conditions, utilizes trained and skilled personnel, and adheres to stringent quality assurance systems.

Our entire production process is 100% chemical-free, with no additives used, ensuring that our products are completely natural. This approach not only guarantees purity but also results in a significantly lower carbon footprint compared to other disposable alternatives on the market.

We are committed to sustainability. The water used for cleaning is collected and repurposed to irrigate the green cover on our factory premises, reinforcing our environmental stewardship.

Our products are crafted from fallen, dry sheaths of Betel nut trees. Once dried, these sheaths naturally fall from the trees and are collected fresh from the farms in the South India region. This traditional practice, rooted in our ancestors’ methods, allows us to create attractive products in various shapes to meet diverse customer needs.

PRODUCT & PROCESS LIFE CYCLE

Our entire production process is 100% chemical-free, with no additives used, ensuring that our products are completely natural. This approach not only guarantees purity but also results in a significantly lower carbon footprint compared to other disposable alternatives on the market.

We are committed to sustainability. The water used for cleaning is collected and repurposed to irrigate the green cover on our factory premises, reinforcing our environmental stewardship.

state of art manufacturing

Spacious & Clean Factory

Our factory is designed to prioritize both space and cleanliness, creating an optimal environment for efficient manufacturing. We adhere to the 5S methodology throughout all areas, ensuring well-maintained layouts, regular cleaning, and a consistently tidy factory floor. This commitment to excellence is a testament to our dedication to quality and efficiency.

Leaf Storage

We prioritize meticulous storage practices for our raw leaves to uphold the highest quality standards. Hygiene begins with the proper storage of our raw materials. We place significant emphasis on the storage of leaves, ensuring they are kept in optimal conditions to maintain their quality throughout the year.

Leaf Washing

Leaf washing is a crucial process to ensure the cleanliness and quality of our finished products. We employ a high-pressure water jet spray to thoroughly cleanse the leaves, followed by a meticulous segregation process.

Product Cleaning & Inspection

Product cleaning is a critical process conducted by skilled operators in two stages. Each piece undergoes thorough cleaning to ensure it meets our stringent quality standards. Following this, every item is subjected to a meticulous quality check, guaranteeing that our products consistently achieve the high quality our customers expect and appreciate.

Automated Packing

Shrink packing is performed following rigorous quality inspection and counting processes. Our automated machinery ensures consistent, high-quality packing, and a final Pre-Delivery Inspection (PDI) is conducted before the products are boxed. Additionally, we offer customized packing solutions tailored to our customers’ specific requirements.

Finished Goods Storage

Packed carton boxes are neatly stacked on pallets, each with traceability stickers and shipping marks. The use of high-quality cartons ensures that products remain secure and protected during extended storage in the warehouse and throughout transit to their final destination.

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